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Innovative Nursery Technology for Production Improvement in L. vannamei

Dr. P. Ashok Kumar, Technical Project Head (MHF, South AP & Tamil Nadu), Skretting Aquaculture India Pvt Ltd.

Nursery

Shrimp farming in India has expanded rapidly in recent years, contributing significantly to aquaculture production and enhancing farmer income. However, with increasing intensification, farmers are encountering challenges such as disease outbreaks, low survival rates and fluctuating water quality. 

To address these issues and improve overall productivity, the adoption of modern technologies has become essential. One such important innovation is the shrimp nursery system, which allows post larvae (PL) to be reared in a controlled and protected environment before being transferred to grow out ponds. This approach enhances survival, promotes better growth and improves overall farm efficiency.

Introduction

A shrimp nursery system is a specially designed setup where PLs are reared at high stocking densities for a short duration of about 24 to 27 days under controlled conditions. Instead of directly stocking delicate PLs into large ponds, they are first raised in smaller tanks where monitoring and management are easier. This stage allows farmers to closely observe shrimp during their most sensitive phase of life. Once the shrimp become stronger and more stable, they are transferred to growout ponds to continue growing until they reach market size. This intermediate step plays a crucial role in ensuring improved crop performance.

Nursery

PLs reared in nursery systems generally show better growth and higher survival rates compared to those directly stocked in ponds. This is mainly because they are protected during their early life stage, when they are most vulnerable to environmental stress and disease. Controlled feeding, stable environmental conditions and reduced stress help PL develop stronger immunity. As a result, feed utilization improves, growth becomes faster and overall production also increases.

Another key benefit of nursery system is the improved water quality management. Since these systems operate with smaller volumes of water, it is easier to monitor and control parameters such as temperature, dissolved oxygen, ammonia levels and other physicochemical parameters. Effective filtration systems can be implemented, where mechanical filtration removes solid waste and biological filtration promotes beneficial bacteria that break down toxic compounds. This creates a healthier rearing environment and minimizes environmental impact, ultimately benefiting better production.

Nursery systems also allow higher production within limited space. By stocking PL at higher densities in tanks and maintaining optimal feeding, aeration and water quality, farmers can significantly increase productivity per unit area compared to traditional pond farming. This leads to better resource utilization and improved profitability.

In addition, nursery systems strengthen biosecurity and disease control. The controlled environment reduces the risk of pathogen entry and predator intrusion. Farmers can closely monitor shrimp health and detect early signs of diseases such as vibriosis, White Spot Syndrome Virus (WSSV) and Enterocytozoon hepatopenaei (EHP). Early detection enables timely intervention, including termination of the nursery phase, if necessary, thereby preventing large scale losses in grow out ponds. As a result, shrimp produced in nursery systems are generally healthier, more robust and better able to withstand disease challenges during later stages.

Aerator nozzles also play an important role in shrimp nursery performance which increases the production outcomes. By creating fine nanobubbles and uniform flow, they help distribute oxygen evenly, keep feed and larvae suspended and prevent the buildup of harmful wastes like ammonia. This leads to better shrimp metabolism, higher survival rates, improved feed efficiency and reduced stress. Efficient nozzle systems also support higher stocking densities while maintaining stable conditions, ultimately resulting in faster growth and increased overall productivity and profitability in shrimp nurseries.

Feed management is a critical factor in the success of shrimp nursery operations, as feed accounts for a major portion of production costs. Lorica is designed to strengthen the PL before and during environmental and bacterial challenges. Efficient feeding practices are essential to maintain water quality, promote growth and reduce disease risks. Poor feed management can lead to water deterioration, slow growth and increased susceptibility to infections. Providing the right feed size is particularly important.

Lorica is distributed as follows; Lorica 0, Lorica 1 and Lorica 2. Small PL initially require crumble (Lorica 0 and Lorica 1) or micro pelleted feed (Lorica 2), with pellet size gradually increasing as they grow (Lorica 3). Feeding multiple times a day (4 to 6), supports better digestion, consistent growth and improved feed utilization while minimizing wastage. Equally important is the quality of feed. High quality diets should contain adequate protein, essential fatty acids such as cellular encapsulated DHA and necessary vitamins and minerals. Lorica contains 40% of protein, 5 % of Fat , 3% of Fibre, 10% of moisture, high quality fish meal, soyabean meal, high gluten wheat flour, vegetable protein concentrates, fish-oil, lecithin, yeast extracts, vitamins and macro and micro minerals. Easily digestible feed enhances growth, strengthens immunity and supports overall shrimp health.

One often overlooked aspect of nursery management is the transition of feed from hatchery to nursery. PLs from hatcheries are usually accustomed to specific feeds such as live feed and specialized micro diets, including micro-coated, micro-particulate, micro-encapsulated, and cellular-encapsulated feeds. A sudden shift to nursery feed can cause stress, reduce feeding response and negatively affect growth and survival. To ensure a smooth transition, nursery feed should be gradually introduced by mixing it with hatchery feed over a period of five to seven days. The proportion of nursery feed should be increased progressively until the shrimp are fully adapted. Using feed with similar size, texture and odour can further improve acceptance, while maintaining stable environmental conditions helps minimize stress. Close observation during this transition phase is essential. Farmers should carefully monitor feeding behaviour. Reduced intake may indicate stress or poor adaptation. Prompt corrective measures can help maintain shrimp health and ensure optimal performance.

Conclusion

Shrimp nursery technology represents a major advancement in modern aquaculture, particularly for L. vannamei farming. By providing a controlled environment during early growth stages, nursery systems significantly enhance survival, growth rate and production efficiency. They also improve biosecurity, reduce disease risks and enable better feed and water management. The adoption of advanced approaches such as biofloc systems, recirculating aquaculture systems (RAS), and tank based culture can further improve productivity and sustainability. With proper management practices, especially in feeding and acclimatization, nursery systems are playing a vital role in making shrimp farming more efficient, reliable and sustainable in India